
Transcription
Model # SQ-2220-IDINSTALLATION & OPERATIONMANUALRead all the instructions before installing your solar heating system.
How does a solar heating system work?1. Connect your existing pool pump to the solar panel. Your pool pumpsends cold water to the solar panel.2. The sun heats the water in the solar panel.3. Warm water is then returned to your swimming pool.How well does solar heating work?A solar heating system if sized and installed properly will raise your pool water00temperature up to 10 F / 6 C and extend your swimming season. In order to maximizethe heat, the solar panel must be exposed to sunlight as long as possible. On rainydays and at night the solar panel must be turned off so your pool water doesn't cool.You can accomplish this with the integrated diverter kit. On cloudy days, the solarpanel won't work as well. It is recommended to use a solar blanket or a Liquid SolarBlanket. This will help maintain the heat generated by the solar panel in your pool.Is a special pump required?If your panel is on the ground beside your pool, you can use your existing pool pump as long as it is in good workingcondition. A 1HP pump will handle a panel placed up to 9 meters (30 ft) away from your pool and one story up.Where can the solar panel be placed?The solar panel can be placed on the ground.Avoid placing in high traffic areas, as it is notrecommended to walk on the solar panel. The solarpanel can also be mounted on a rack or a roof. Whenmounted, the panel should preferably be facing south00and be inclined at a 30 to 45 degree angle. Don'tface the panel North, because it will not heat. Amounting kit (part#SQ-RMK5) is required for placingthe solar panel on a rack or roof.How many panels do I need?Above-GroundRound PoolAbove-GroundOval PoolNo. of SystemsIn-Ground PoolNo. of SystemsUp to 15'Up to 12'x24'1Up to 15' x 30'218' to 24'12'x 28' to 16' x 25'1-2Up to 16' x 36'327'16'x 32' to 18' x 34'2Up to 20' x 40'4# of Panels is the minimum recommended.More panels will give you more heat, faster.2
Box Contents:QtyPart #Description2SK-1220SunQuest solar panel 2ft x 20ftQtyPart #Description2SK-FTG-DThreaded combination hose adapter2SK-FTG-I"O" rings2SK-FTG-FThreaded cap1SK-FTG-JRubber hose 7.5"2SK-FTG-LMetal collar (Hose clamp)1SK-FTG-ERoll of Teflon tape1SK-INT-VIntegrated by-pass valveOptional partsRoof Mounting Kit (SQ-RMK5)High Wind Roof Mounting Kit (SQ-HWK)1 - SQ-RMK5 per SQ-2220 system is required for Roofor Rack installationFor high wind areas, to be used in addition to the roof mountingkit (SQ-RMK5). 1 - SQ-HWK per SQ-2220 system is requiredplus one extra.QtyPart #Description5SK-RMK-ST-MCoated metal strap15BOLT-ZLag bolt 2"Qty3Part #Description2SK-RMK-BASEMounting base2SK-RMK-CAPMounting Cap1SK-RMK-ST-N32Nylon strap 32"1SK-RMK-ST-V32Vinyl strap 32"4BOLT-ZLag bolt 2"
Optional parts (cont.)Add-on Kit (SQ-ADDON)Vaccum relief Kit (SQ-VRK)1 SQ-ADDON required per SQ-2220 system addedFacilitates drainage for winterizing roof mounted systemsQtyPart #DescriptionQtyPart #Description1SK-FTG-JRubber hose 7.5"1SK-VRVVacuum Relief Valve2SK-FTG-LMetal collar (Hose clamp)1SK-FTG-MReducer Adapter 1.5" to 0.75"Diverter Kit (SQ-DK)System Kit (SQ-SK)A diverter kit is already included with your SunQuest SystemThis kit in not necessary.Everything needed to connect 3 SQ-2220 systemsIncludes add-on kits, vacuum relief kit, high wind kits & diverter kitQtyPart #Description1SK-FTG-AThreaded 2 way valve2SK-FTG-BThreaded nipple2SK-FTG-C41QtyPart #Description4SK-FTG-KRubber hose 3.75"8SK-FTG-LMetal collar (Hose clamp)Threaded tee1SK-VRVVacuum Relief ValveSK-FTG-DThreaded combination hoseadapter1SK-FTG-MReducer Adapter 1.5" to 0.75"SK-FTG-ERoll of Teflon tape2SK-FTG-NPVC Adapter4SK-RMK-ST-N32Nylon strap 32"4SK-RMK-ST-V32Vinyl strap 32"8SK-RMK-BASEMounting base8SK-RMK-CAPMounting Cap1VALVE-3WAY-S3 Way Diverter Valve1SK-FTG-OPVC TeeINSTALLATIONAdditional parts required: - Flexible pool hose or rigid PVC pipe. Length dependent on distance from pool pump to solar panels.- Metal collars (Hose clamps) - Quantity dependant on installation.Tools required: - Flat head screwdriver.- For rack or roof placement a utility knife, a power drill and silicone sealant.4
PANEL ASSEMBLY1. Choose placement for your solar panel(s). Make sure that it will be in the sun for most of the day. The area should beclear of sharp objects.2. Take the panel out of the box, remove the strap from panel and let the panel sit in the sun for approximately 30minutes so it will become flexible.3. a) Installation: one system on ground.CapRubber hose7.5"By-pass ValveCombination AdapterOutletInletDiagram Step 3a Apply Teflon tape to threads of 2 caps (SK-FTG-F ) See Fig 3a-1Thread the caps into the panels as per Diagram Step 3a.Do not over tighten. See Fig 3a-2Put "O" rings (SK-FTG-I) on both combination adapters (SK-FTGD) See Fig 3a-3. Thread both combination adapters into the panelsas per Diagram Step 3a. Do not over tighten. See Fig 3a-4Fig 3a-1Apply Teflon to threads of by-pass valve (SK-INT-V).Screw side of valve with handle into the panel as per DiagramStep 3a. Do not over tighten. See Fig 3a-7Loosen the union on the valve. See Fig 3a-8.Screw other side of valve into the panel as per Diagram Step 3a.Do not over tighten. See Fig 3a-9. Tighten the union on the valve.Fig 3a-3Push the rubber hose (SK-FTG-J) over the panel header as perDiagram Step 3a. Slide a metal collar (SK-FTG-L) onto the1rubber hose. Place metal collar /4" from edge and tighten collarwith screwdriver. See Fig 3a-10.Slide another metal collar onto the rubber hose. Connect the 2panels together by pushing the rubber hose over the secondpanel header. Tighten metal collar to secure assembly. See Fig 3a-11Fig 3a-7Fig 3a-8Fig 3a-95Fig 3a-10Fig 3a-2Fig 3a-4Fig 3a-11
3b) Installation: one system on rack or roof. (Horizontal only)1 - Mounting kit (part # SQ-RMK5) is requiredA Minimum of 1 inch fall per 10 feetCombination AdapterCapRubber hose3.75"Rubber hose3.75"Combination AdapterCapOutletInletDiagram Step 3b The integrated by-pass valve (SK-INT-V) needs to be accessible in order to turn thesolar heating system On & Off. For this type of installation, the valve will be installednear the pump. See Connecting to Pool System with diverter near pump on page 11.Note: If you are installing on a rack that is easily accessible, you can connect the panel like a "on ground installation"See Diagram Step 3a. For mounting the panels, follow the instruction included with the mounting kit. Using a utility knife or a hand saw, cut rubber hose (SK-FTG-J) in half. Make sureyou cut it as straight as possible. See Fig 3b-1. You should now have two rubbers3 ¾" long.Apply Teflon on two of the caps (SK-FTG-F). See Fig 3a-1.Fig 3b-1Thread the 2 caps into the panels as per Diagram Step 3b. Do not over tighten.See Fig 3a-2Put "O" rings (SK-FTG-I) on both combination adapters (SK-FTG-D) See Fig 3a-3. Thread both combinationadapters into the panels as per Diagram Step 3b. Do not over tighten. See Fig 3a-4Push the rubber hose you cut in half previously over the panel header as per Diagram Step 3b. Slide a metal1collar (SK-FTG-L) onto the rubber hose. Place metal collar /4" from edge and tighten collar with screwdriver.See Fig 3a-10. Repeat for other end of panel.Slide another metal collar onto the rubber hose. Connect the 2 panels together by pushing the rubber hoseover the second panel header. Tighten metal collar to secure assembly. See Fig 3a-11. Repeat for other endof panel.Install mounting kits as per instructions included with them. Panels must be installed with a slightslope (minimum 1 inch per 10 feet) toward the inlet. This will allow the panel to drain properly.Note: The inlet must always be at the lower end of the panel and the outlet at the higher end of the panel.6
3. c) Installation: two systems on ground. Add-on kit (part # SQ-ADDON) is required.Rubber hose3.75"CapRubber hose7.5"(Add-on kit)CapRubber hose3.75"Rubber hose3.75"Rubber hose3.75"Combination AdapterBy-pass ValveCombination AdapterOutletInletDiagram Step 3c Using a utility knife or a hand saw, cut both rubber hose (SK-FTG-J ) in half. Make sure you cut it as straightas possible. See Fig 3b-1. You should now have four rubbers 3 ¾" long.Apply Teflon tape to threads of two of the caps (SK-FTG-F ) See Fig 3a-1Thread the caps into the panels as per Diagram Step 3c. Do not over tighten. See Fig 3a-2Put "O" rings (SK-FTG-I) on two combination adapters (SK-FTG-D) See Fig 3a-3. Thread both combinationadapters into the panels as per Diagram Step 3c. Do not over tighten. See Fig 3a-4Push the rubber hose you cut in half previously over the panel header as per Diagram Step 3b. Slide a metal1collar (SK-FTG-L) onto the rubber hose. Place metal collar /4" from edge and tighten collar with screwdriver.See Fig 3a-10. Repeat for other end of panel.Slide another metal collar onto the rubber hose. Connect the 2 panels together by pushing the rubber hoseover the second panel header. Tighten metal collar to secure assembly. See Fig 3a-11. Repeat for other endof panel.Repeat previous 2 steps for second set of panels. You will use the by-pass valve (SK-INT-V) and the Add-onkit (SQ-ADDON) to connect the two sets of panels together.Apply Teflon to threads of by-pass valve (SK-INT-V).Screw side of valve with handle into the panel as per Diagram Step 3c. Do not over tighten. See Fig 3a-7Loosen the union on the valve. See Fig 3a-8.Screw other side of valve into the panel as per Diagram Step 3c. Do not over tighten. See Fig 3a-9Install Add-on kit (SQ-ADDON) between two sets of panels.Note: A maximum of 6 2ft panels ( 3 systems ) may be plumbed in series7
d) Installation: two systems on rack or roof. (Horizontal only)2 Mounting kit (part # SQ-RMK5) are required.1 System kit (part # SQ-SK) is required.A Minimum of 1 inch fall per 10 feetCapRubber hose3.75"Rubber hose3.75"Vacuum ValveCombination Adapteror PVC adapterOutletCombination Adapteror PVC adapter3InletDiagram Step 3d The integrated by-pass valve (SK-INT-V) needs to be accessible in order to turn the solar heating system On& Off. For this type of installation, the valve will be installed near the pump. See connecting to pool sectionbelow.Using a utility knife cut rubber hose (SK-FTG-J) from each system in half. Make sure you cut them as straightas possible. See Fig 3b-1. You should now have rubbers that are 3 ¾" long.Apply Teflon on one of the caps (SK-FTG-F). See Fig 3a-1.You only need 1 cap for this type of installation.Thread the cap into the panels as per Diagram Step 3d. Do not over tighten. See Fig 3a-2If you are using flexible piping to connect panels to your pump then put "O" rings(SK-FTG-I) on both combination adapters (SK-FTG-D) See Fig 3a-3. Thread bothcombination adapters into the panels as per Diagram Step 3d. Do not over tighten.See Fig 3a-4ORFig 3d-1If you are using rigid piping to connect panels to your pump then apply Teflon onboth PVC adapters (SK-FTG-N) included in the system kit (SQ-SK) sold separately.See Fig 3d-1. Thread both adapters into the panels as per Diagram Step 3d.Do not over tighten. See Fig 3d-2.8Fig 3d-2
3d) Cont. Apply Teflon on reducer adapter (SK-FTG-M) included in the system kit (SQ-SK) soldseparately. Thread reducer adapter into the panel as per diagram Step 3d.Do not over tighten. See Fig 3d-3.Apply Teflon on vacuum relief valve (SK-VRV). Thread vacuum relief valve intothe reducer adapter. Do not over tighten. See Fig 3d-3.Fig 3d-3Note: The vacuum valve assembly must be installed at the top of the panels as per diagram Step 3d. Push the rubber hose you cut in half previously over the panel header as per diagram1Step 3d. Slide a metal collar (SK-FTG-L ) onto the rubber hose. Place metal collar /4"from edge and tighten collar with screwdriver. See Fig 3a-10. Repeat for other end ofpanel.Slide another metal collar onto the rubber hose. Connect the 2 panels together bypushing the rubber hose over the second panel header. Tighten metal collar to secureassembly. See Fig 3a-11. Repeat for other end of panel.Repeat previous 2 steps for other system.You should now have two sets of connected panels. You need to use rubbers from the systemkit (SK-FTG-K ) to connect the two set together as per Diagram Step 3d.Install mounting kits as per instructions included with them. Panels must be installed with a slightslope (minimum 1 inch per 10 feet) toward the inlet. This will allow the panel to drain properly.Note: The inlet must always be at the lower end of the panel and the outlet at the higher end of the panel.Note: A maximum of 12 2ft panels (6 systems) may be plumbed in parallel For high wind areas you can install the Nylon straps and Vinyl straps from System Kit.Mark a spot 6" to the right of the outlet. Mark spots 6" to the right of every secondrubber hose that are on the same side as the outlet. Mark a spot 6" to the right of thecap. See Fig 3d-4. Place mounting base (SK-RMK-BASE) on these spots. Drill pilotholes, apply silicone roof sealant and screw mounting base into roof. See Fig 3d-5.Wrap a Nylon strap (SK-RMK-ST-N32) around the panel header (see Fig 3d-7) oraround rubber hose (see Fig 3d-6). Lay both ends of strap in the mounting base andpull tight. See Fig 3d-8. Screw on mounting cap.( SK-RMK-CAP). See Fig 3d-9.Repeat process on the inlet side of the panels but using the Vinyl straps (SK-RMK-ST-V32)instead.Fig 3d-4Fig 3d-5Fig 3d-6Fig 3d-7Fig 3d-8Fig 3d-99
CONNECTING TO POOLSystem with integrated diverterTo PanelInletFrom PanelOutletFilterPumpPool OutletPool InletSwimming PoolDiagram C-11. Turn off your pool pump. Block the inlet and outlet of your pool so that the water won't emptywhen you are connecting your panel(s).2. Remove the hose from the pool inlet ( hose between the filter and the pool ) and connect thehose to the panel inlet. If hose is too short, you need to purchase a new one. Make sureyou purchase the appropriate size that is compatible with your existing pool equipment.1Place metal collar /4" from edge and tighten collar with screwdriver. See Diagram C-1.3. Connect another hose (not supplied) from the panel outlet to the pool inlet. See Diagram C-1.4. Make sure that your hoses are all connected the correct way and that all the collars have beentightened. Unblock the inlet and outlet of your pool.5. Make sure the valve on the integrated diverter is on the open position. See Fig C1-1.Fig C1-1Fig C1-2Valve in the closed positionSolar heating is ON ( heating )Valve in the open positionSolar heating is OFF ( not heating )6. Turn on your pool pump. Check for any leaks. If any of the threaded fittings leak, remove the fitting and apply moreTeflon. If any of the hoses leak at the connection, loosen the collar and push the hose over the fitting and re-tightenthe metal collar. You will see air bubbles coming from the pool inlet. This is normal, the air in the hoses is beingpurged.7. Turn your solar heating system on by turning the integrated diverter to the closed position. See Fig C1-2.Once again you will see air bubbles coming from your pool. The system is now purging the air that is in thesolar panel(s).10
System with diverter near pumpTo PanelInletFrom PanelOutletDiverter KitFilterPumpPool OutletPool InletSwimming PoolDiagram C-21. Assemble a diverter kit by installing the integrated by-pass valve (SK-INT-V) as shown in Diagram C-2 and Fig C2-1.(Tees and adapters not supplied)2. Turn off your pool pump. Block the inlet and outlet of your pool so that the water won't empty when you areconnecting your panel(s).3. Remove the hose from the pool inlet (hose between the filter and the pool) Connect the hose to one side of the1diverter kit. Place metal collar /4" from edge and tighten collar with screwdriver. See Diagram C-2.4. Take a hose (not supplied) long enough to reach the panel and connect one end to the diverter kit (same side of thetwo-way valve as in step 3) Place metal collar and tighten. Connect other end of the hose to the panel inlet. Placemetal collar and tighten. See Diagram C-2.5. Take another hose (not supplied) and connect it to the panel outlet. Place metal collar and tighten. Connect otherend of the hose to the diverter kit. Place metal collar and tighten. See Diagram C-2.6. Take the last hose (not supplied) and connect it to the last open end of the diverter kit. Place metal collar and tighten.Connect the other end of the hose to your pool inlet. Place metal collar and tighten. See diagram C-2.7. Make sure the valve on the diverter is on the open position.Fig C2-1Fig C2-2Valve in the open positionSolar heating is OFF (not heating)Valve in the closed positionSolar heating is ON (heating)8. Make sure that your hoses are all connected the correct way and that all the collars have been tightened.Unblock the inlet and outlet of your pool.9. Turn on your pool pump. Check for any leaks. If any of the threaded fittings leak, remove the fitting and apply moreTeflon. If any of the hoses leak at the connection, loosen the collar and push the hose over the fitting and re-tightenthe metal collar. You will see air bubbles coming from the pool inlet. This is normal, the air in the hoses is beingpurged.10. Turn your solar heating system on by turning the two-way valve in the diverter to the closed position. See Fig C2-2.Once again you will see air bubbles coming from your pool. The system is now purging the air that is in thesolar panel(s).11
System with system kit (part # SQ-SK)To PanelInletFrom PanelOutletThree WayValvePVC TeeFilterPumpPool OutletPool InletSwimming PoolDiagram C-31. Turn off your pool pump. Block the inlet and outlet of your pool so that the water won't empty when you areconnecting your panel(s).2. Install Three Way Diverter Valve (VALVE-3WAY-S) and the PVC Tee (SK-FTG-O) on pool return line after filter. SeeDiagram C-3. If you have another pool heater, the three-way valve and tee should be installed before it.3. You may want to install a check valve between the three-way valve and your filter. This will prevent the water that is inthe panels from flowing backwards into the filter when your pump is turned off. If you install a check valve, make surewhen you winterize your pool that all your piping in drained.4. Run you feed and return PVC piping from your pool to your solar panels. Make sure piping is installed in such a wayto allow proper drainage.5. Make sure that your piping is connected the correct way and that all joints have been glued. Unblock the inlet andoutlet of your pool.6. Turn on your pool pump. Check for any leaks. You will see air bubbles coming from the pool inlet. This is normal, theair in the hoses is being purged.7. Turn your solar heating system on by turning the three-way diverter valve. Once again you will see air bubbles comingfrom your pool. The system is now purging the air that is in the solar panel(s).Note: A motorized valve and Automatic controls are optional items available from your local pool dealer12
Operation and MaintenanceTurn on your solar heating system whenever the panel(s) are in sunlight. You will know the panel is working by touching it,it should feel cool to the touch. That means the heat from the sun is being transferred to the water inside the panel. Turnoff your solar heating system at night and whenever it is raining. Failing to do so will cool your pool. It is recommended toclose your solar heating system whenever you do a backwash or whenever you manually vacuum your swimming pool. Itis also recommended to use a solar blanket or a Liquid Solar Blanket. This will help keep more of the heat generated bythe solar panel in your pool.WinterizingSystem(s) on groundAt the end of the season, your solar panels must be drained of all water. After your pool has been closed, disconnect the hoses from the panel. Manipulate the panel until the water is completely out. Roll the panel up. Store the panel in a heated place until next season.System(s) mounted on a roof or a rackAt the end of the season, your solar panels must be drained of all water. After your pool has been closed, turn your by-bass valve in such a way to allow the water from your panels todrain. Wait half an hour for panels to drain. Unscrew the Vacuum Relief Valve or the Threaded cap at the top of the solar system. Unscrew the Threaded cap at the bottom of the solar system and make sure all the water is drained out of thesystem. All your plumbing should be installed in such a way to allow full drainage of system. If you are notsure that all panels have been drained properly: disconnect each panel, raise them up and make sure that nowater is present. Once completely drained, the panels can be left on the roof or rack. The SunQuest panelsare designed to withstand the harshest winters. Apply Teflon to the Vacuum Relief Valve and Threaded Caps and re-screw them into the solar system. Do notover tighten.Important: Unlike the pipes for your pool, blowing air in the panel will not drain it. The air will only empty a fewtubes.Internal Freeze damage is not covered by the warranty.TroubleshootingIf you have any issues with your SunQuest, you can visit our website www.sunquestsolarpanel.com and review ourfrequently asked questions section.You can also contact our customer support department at 1-888-357-6527Sunsolar Energy Technologies Inc3262 F-X TessierVaudreuil-Dorion, Qc, CanJ7V 5V513
SunQuest Solar PanelFive Year Limited WarrantyFive year limited warranty from date of purchase with one full year. After the first year, the claimant shall pay the list price at the date of the claimless one-sixtieth ( 1/60 ) of the price for each full month remaining in the warranty period. Sunsolar Energy Technologies Inc. warrants to theoriginal purchaser of the Solar Panel that the company will, at its option, repair or replace any solar panel that proves to be defective in eitherworkmanship or material upon prepaid return of the solar panel by the owner to Sunsolar Energy Technologies Inc subject to the provisions of thelimited warranty stated above, and the exclusion and limitations set forth below.What is covered : The solar collector is warranted to be free of defects in material and workmanship when leaving the factory.What is not covered : Hardware; including hoses, clamps and plastic fittings; any damage due to freezing caused by or related to improper drainage,winterization, or storage. Damage, defects, malfunctions, or other failures arising from use of the product which does not comply with theinstructions provided by the manufacturer. Damage, defects, malfunctions, or other failures caused by or related to repairs performed by any servicerother than an authorized service representative of Sunsolar Energy Technologies Inc. Claims will not be accepted for a solar panel's damage intransit unless damage to shipping container is noted at time of delivery on the transport company's delivery bill.Sunsolar Energy Technologies Inc shall in no way be liable or responsible under any circumstances or in any amount for any consequential orincidental damages or for any injury or damages to person or property using or used in connection with this product, or for loss of profits or othercosts or expenses of any kind or character. There are no other warranties or representations, either express or implied, whether of merchantability,fitness for a particular purpose, or other, made by Sunsolar Energy Technologies Inc., other than those specifically set forth in this warranty. Noperson, firm, or corporation is authorized to make any representations, or incur any obligations in the name of or on behalf of Sunsolar EnergyTechnologies Inc. except as stated herein. This warranty is expressly understood to be the exclusive remedy available to the purchaser, and thiswarranty contains the full and complete agreement between Sunsolar Energy Technologies Inc and the purchaser. This warranty sets forth the onlyobligations of Sunsolar Energy Technologies Inc. with regard to this product, and there are no warranties which extend beyond the description onthe face hereof.To file a claim : Call 1-888-357-6527 to initiate a claim. Please allow 2-4 weeks for warranty claims to be settled.The representation set forth herein are the only representations made by Sunsolar Energy Technologies Inc with respect to the product, and thiswarranty does not constitute either a performance or satisfaction guarantee. It is the responsibility of the product owner to regularly test and checkthe product for proper function and safety.Sunsolar Energy Technologies Inc., 3262 F-X Tessier, Vaudreuil-Dorion, Qc, J7V 5V5WARRANTY REGISTRATIONPlease enter your Warranty Registration on line at: www.sunquestsolarpanel.comorPlease complete and mail to the address below:Name :Phone # :()Address :City :Prov/State :Dealer name :Retail Price :Postal/Zip Code :Date of purchase :Pool size :Signature :Sunsolar Energy Technologies Inc3262 F-X TessierVaudreuil-Dorion, Qc, J7V 5V514
INSTALLATION & OPERATION MANUAL Read all the instructions before installing your solar heating system. 2 How does a solar heating system work? 1. Connect your existing pool pump to the solar panel. Your pool pump sends cold water to the solar panel. 2. The sun heats the water in the solar panel. 3. Warm